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Product Details:
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| High Light: | billet continuous casting machine,horizontal continuous casting |
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8S CCM Continuous Casting Machine with Metering Nozzle
Quick Detail:
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
|
Steel billet casting machine radius |
8m |
|
Strand quantity |
8 strands |
|
Ladle support type |
Ladle turret |
|
Ladle turret |
Straight arm type |
|
Tundish car |
High-low track drive, cross sliding function |
|
Casting method |
Metering nozzle, open casting,casting powder |
|
Secondary cooling |
Gas and water cooling ,2 adjusting circuit per strand |
|
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
|
Roll table |
Chain group centralized drive |
|
Dummy bar |
Rigid, with self-adapting dummy bar head |
|
Billet cutting |
Auto flame cutting machine |
|
Billet conveying |
Group centralized live roller table |
|
Cooling bank type |
Sliding way,shift steel machine |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
|
Nominal capacity |
60T |
|
Tap-to-tap cycle |
45min |
|
Furnace quantity |
2set |
Production capacity
|
Working days |
330 days/year |
|
Average number of daily furnace |
24/day |
|
Production capacity |
1000,000～1200,000t/year |
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
|
Casting sectional area(mm) |
180x180 |
200×200 |
220×220 |
|
Casting speed(m/min) |
1.6 |
1.8 |
2.0 |
|
NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 20hour (tons) |
Annual output(300days) (tons) |
|
1 |
180×180 |
1.6m/min |
21.98 |
439 |
131,700 |
|
2 |
200×200 |
1.8m/min |
27.13 |
543 |
162,900 |
|
3 |
220×220 |
2.0m/min |
36.47 |
729 |
218,700 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
|
Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
|
Straight carbon steel |
1.8～2.5 |
Please refer to the computational table |
0.25 |
|
Low alloy steel |
1.3～2.0 |
Please refer to the computational table |
0.15～0.2 |
4. CCM equipment parts list
|
№ |
Equipment name |
Weight |
Model and specification |
Unit |
|
1 |
Ladle turret |
56T×2=112T |
set |
2 |
|
2 |
Tundish arriage |
10×2=20T |
set |
4 |
|
3 |
Tundish |
6×2=12T |
set |
4 |
|
4 |
Slag Pot |
1.5T |
set |
2 |
|
5 |
Casting operation |
0.2×5=1T |
set |
8 |
|
6 |
150×150 Mould |
0.57×5=4.56T |
set |
8 |
|
7 |
Mould cover |
0.1×8=0.8T |
set |
8 |
|
8 |
Vibrate device |
3.4×8=27.2T |
set |
8 |
|
9 |
Spray collecting pipes |
0.4×8=3.2T |
set |
8 |
|
10 |
Direction roller |
0.2×40=8T |
set |
40 |
|
11 |
Rigid dummy bar |
2.3×8=18.4T |
set |
8 |
|
12 |
Dummy bar storage device |
1.4×8=11.2T |
set |
8 |
|
13 |
Straightening and |
6×8=48T |
set |
8 |
|
14 |
Straightening and |
4T |
set |
1 |
|
15 |
|
3.5×8=28T |
set |
8 |
|
16 |
|
3×8=24T |
set |
8 |
|
|
Infrared into phase |
|
set |
1 |
|
17 |
Collection cutting |
1T |
set |
1 |
|
18 |
After cutting roller |
3.5×8=28T |
set |
8 |
|
19 |
Knockout rollerⅠ |
3.5×8=28T |
set |
8 |
|
20 |
Knockout rollerⅡ |
3.5×8=28T |
set |
8 |
|
21 |
Cooling bed roller |
4×16=64T |
set |
16 |
|
22 |
Tilting gear machine |
8T×8=64T |
set |
8 |
|
23 |
Shifting steel machine |
33T |
set |
1 |
|
24 |
Points steel machine |
35T |
set |
1 |
|
25 |
Step cooling bed |
126T |
set |
1 |
|
26 |
Collection cooling bed |
30T |
set |
1 |
|
27 |
Caster body cooling system |
8T |
set |
1 |
|
28 |
Caster cover |
10T |
set |
1 |
|
29 |
|
|
set |
1 |
|
30 |
steel platform |
200T |
set |
1 |
|
|
|
2T |
set |
1 |
|
Ⅱ |
|
|
|
|
|
1 |
Host hydraulic station |
5T |
set |
1 |
|
2 |
Knockout hydraulic station |
3.5T |
set |
1 |
|
3 |
Hydraulic lifting tailgate |
1T |
set |
3 |
|
4 |
Centralized grease lubrication station |
|
set |
6 |
|
5 |
|
|
set |
1 |
|
6 |
|
|
set |
1 |
|
Ⅲ |
|
|
|
|
|
1 |
Operating station |
|
|
|
|
2 |
Software Package |
|
|
|
|
3 |
PLC |
|
set |
2 |
|
5 |
Inverter |
|
|
|
Contact Person: Mr. Roni
Tel: 13825096163
Fax: 86-10-7777777
