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R8M 1 strand CCM Machine Steel Billet Continuous Casting with ISO Certification
Quick Detail:
Description:
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Specification:
1. Basic standby technical parameters:
Steel billet casting machine radius |
6m,8m,10m |
Strand quantity |
1,2 strands |
Ladle support type |
Ladle turret |
Tundish carriage |
Semi-portal, cross sliding function |
Casting method |
Metering nozzle, closed casting |
Secondary cooling |
Aerosol cooling , 3 adjusting circuit |
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
Roll table |
Chain group centralized drive |
Dummy bar |
Flexible chain dummy bar |
Billet cutting |
Hydraulic or flame cutting machine |
Billet conveying |
Group centralized live roller table |
Cooling bank type |
Step cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity |
70T |
Tap-to-tap cycle |
60min |
Furnace quantity |
1set |
Production capacity
Working days |
330 days/year |
Average number of daily furnace |
24/day |
Annual production: |
50,0000 ~ 1,000,000Ton |
3. Casting speed, productivity and strand quantity
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
Straight carbon steel |
0.8~1.8 |
Please refer to the computational table |
0.25 |
Low alloy steel |
0.8~1.65 |
Please refer to the computational table |
0.15~0.2 |
4. CCM equipment parts list
No. |
Equipment name |
Weight |
Type |
unit |
Quantity |
Ⅰ |
Equipment body |
|
|
|
|
1 |
|
107T |
Signer arm load 100T, with cover, with lifting device |
set |
1 |
2 |
Steel water weighing system |
|
|
set |
2 |
3 |
Rotary arm lift hydraulic system |
4T |
|
set |
1 |
4 |
Protection tube device |
1T |
|
set |
1 |
5 |
Rotary accident tank |
2T |
|
set |
1 |
6 |
|
18×2=36T |
|
set |
2 |
7 |
|
4.5×2=9T |
|
pcs |
2 |
8 |
|
4.5×2=9T |
|
set |
2 |
9 |
Protection tube |
0.35 |
|
set |
1 |
10 |
Tundish cover |
4.8T |
|
set |
2 |
11 |
Tundish open cast-on system |
|
|
set |
5 |
12 |
Stopper Control System |
|
|
set |
2 |
13 |
Accident flow slag tank |
1.2T |
|
pcs |
2 |
14 |
|
11×3=33T |
140×1000 |
set |
3 |
15 |
Vibration device |
24×2=48T |
|
set |
2 |
16 |
|
12×2=24T |
|
set |
2 |
17 |
|
16×2=32T |
|
set |
2 |
18 |
Sector straightening and withdrawal section |
23×8=184T |
|
set |
8 |
19 |
Secondary cooling sector base |
64×2=128T |
|
set |
2 |
20 |
Quick guide |
32T |
|
set |
1 |
21 |
Straightening and withdrawal drive device |
1.8×4=7.2T |
|
set |
4 |
22 |
Aerosol spray device |
6×2=12T |
|
set |
12 |
23 |
Take Off the dummy bar device |
1×2=2T |
|
set |
1 |
24 |
Flexible dummy bar |
13T |
42Cr |
set |
1 |
25 |
Flame cutterⅠ |
13T |
|
set |
1 |
26 |
Hydrogen and oxygen generator |
|
|
set |
2 |
27 |
Traverse roller |
26T |
|
set |
1 |
28 |
Dummy bar storage device |
30T |
|
set |
1 |
29 |
Roller table |
37×1.5=55T |
|
set |
37 |
30 |
Flame cutter Ⅱ |
6T |
|
set |
1 |
31 |
Hydrogen and oxygen generator |
|
|
set |
1 |
32 |
Steel delivering machine |
22T |
|
set |
1 |
33 |
Straightening and withdrawal hydraulic station |
10T |
|
set |
1 |
34 |
Straightening and withdrawal hydraulic cylinder |
|
|
set |
10 |
35 |
Mould water distribution system |
|
|
set |
1 |
36 |
0 section r water distribution system |
|
|
set |
1 |
37 |
Ⅰsection water distribution system |
|
|
set |
1 |
38 |
Ⅱsection water distribution system |
|
|
set |
1 |
39 |
Straightening and withdrawal Ⅰsection water distribution system |
|
|
set |
1 |
40 |
Straightening and withdrawal Ⅱsection water distribution system |
|
|
set |
1 |
41 |
Turret lubrication system |
|
|
set |
1 |
42 |
Tundish lubrication system |
|
|
set |
1 |
43 |
Vibration lubrication system |
|
|
set |
1 |
44 |
Secondary cooling 0~Ⅱsection |
|
|
set |
3 |
45 |
Straightening and withdrawal lubrication system |
|
|
set |
4 |
46 |
Roller lubrication system |
|
|
set |
4 |
47 |
Steel delivering machine |
|
|
set |
1 |
48 |
Gas source and treatment system |
|
|
|
|
Ⅱ |
Gas source and treatment system |
|
|
||
1 |
Air compressor for aerosol cooling |
12×3=36T |
60M/min |
set |
3 |
2 |
Gas bag |
6×2=12T |
|
set |
2 |
3 |
Compressed air piping in workshop |
9T |
|
set |
|
4 |
Instrument air compressor |
2.3×2=4.6T |
|
set |
2 |
5 |
Gas source and treatment system |
8T |
|
set |
1 |
6 |
Gas bag |
1.5T |
|
set |
1 |
7 |
Valve and piping |
|
|
set |
|
Ⅲ |
Water treatment systems |
|
|
|
|
1 |
Canadian pharmacy equipment |
|
|
|
|
2 |
Mechanical filter |
|
|
|
|
3 |
First sedimentation tank equipment |
|
|
|
|
4 |
Dosing pump |
|
|
|
|
5 |
Medicine cabinet with stirring |
|
|
|
|
6 |
30 t oil-water separator |
|
|
|
|
7 |
Inclined plate sedimentation tank (secondary) |
7.0×5.0×7.5m |
|
set |
5 |
8 |
Piping parts and water pumps |
|
|
|
|
9 |
90°Elbow |
|
|
pcs |
114 |
10 |
Rigid waterproof case |
|
|
pcs |
34 |
11 |
Water cooling town |
|
|
|
4 |
12 |
Various types of valves |
|
|
|
|
13 |
Water treatment control equipment |
|
|
|
|
Contact Person: Mr. Roni
Tel: 13825096163
Fax: 86-10-7777777