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Continuous Cast Billets, R8M 5S CCM with Chain , Ladle Turret
1. continuous casting machine (CCM)
2. kinds of arc radius
3. kinds of billet type
4. kinds of strand
5. More options
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius |
8m |
Strand quantity |
5 strands |
Ladle support type |
Ladle turret |
Ladle turret |
Straight arm type |
Tundish car |
High-low track drive, cross sliding function |
Casting method |
Metering nozzle, open casting,casting powder |
Secondary cooling |
|
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
Roll table |
Chain group centralized drive |
Dummy bar |
Rigid, with self-adapting dummy bar head |
Billet cutting |
Auto flame cutting machine |
Billet conveying |
Group centralized live roller table |
Cooling bank type |
Sliding way,shift steel machine |
Gas and water cooling ,2 adjusting circuit per strand |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity |
60T |
Tap-to-tap cycle |
45min |
Furnace quantity |
1set |
Production capacity
Working days |
330 days/year |
Average number of daily furnace |
24/day |
Production capacity |
600,000~800,000t/year |
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
Casting sectional area(mm) |
180x180 |
200×200 |
220×220 |
Casting speed(m/min) |
1.6 |
1.8 |
2.0 |
NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 20hour (tons) |
Annual output(300days) (tons) |
1 |
180×180 |
1.6m/min |
21.98 |
439 |
131,700 |
2 |
200×200 |
1.8m/min |
27.13 |
543 |
162,900 |
3 |
220×220 |
2.0m/min |
36.47 |
729 |
218,700 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
Straight carbon steel |
1.8~2.5 |
Please refer to the computational table |
0.25 |
Low alloy steel |
1.3~2.0 |
Please refer to the computational table |
0.15~0.2 |
4. CCM equipment parts list
№ |
Equipment name |
Weight |
Model and specification |
Unit |
1 |
Ladle turret |
46T |
set |
1 |
2 |
Tundish arriage |
10×2=20T |
set |
2 |
3 |
Tundish |
6×2=12T |
set |
2 |
4 |
Slag Pot |
1.5T |
set |
1 |
5 |
Casting operation |
0.2×5=1T |
set |
5 |
6 |
150×150 Mould |
0.57×5=2.85T |
set |
5 |
7 |
Mould cover |
0.1×5=0.5T |
set |
5 |
8 |
Vibrate device |
3.4×5=17T |
set |
5 |
9 |
Spray collecting pipes |
0.4×5=2T |
set |
5 |
10 |
Direction roller |
0.2×5=1T |
set |
25 |
11 |
Rigid dummy bar |
2.3×5=11.5T |
set |
5 |
12 |
Dummy bar storage device |
1.4×3=4.2T |
set |
5 |
13 |
Straightening and |
6×5=30T |
set |
5 |
14 |
Straightening and |
4T |
set |
1 |
15 |
|
3.5×5=17.5T |
set |
5 |
16 |
|
3×5=15T |
set |
5 |
|
Infrared into phase |
|
set |
1 |
17 |
Collection cutting |
1T |
set |
1 |
18 |
After cutting roller |
3.5×5=17.5T |
set |
5 |
19 |
Knockout rollerⅠ |
3.5×5=17.5T |
set |
5 |
20 |
Knockout rollerⅡ |
3.5×5=17.5T |
set |
5 |
21 |
Cooling bed roller |
4×10=40T |
set |
10 |
22 |
Tilting gear machine |
8T×5=40T |
set |
5 |
23 |
Shifting steel machine |
33T |
set |
1 |
24 |
Points steel machine |
35T |
set |
1 |
25 |
Step cooling bed |
126T |
set |
1 |
26 |
Collection cooling bed |
30T |
set |
1 |
27 |
Caster body cooling system |
8T |
set |
1 |
28 |
Caster cover |
10T |
set |
1 |
29 |
|
|
set |
1 |
30 |
steel platform |
200T |
set |
1 |
|
|
2T |
set |
1 |
Ⅱ |
|
|
|
|
1 |
Host hydraulic station |
5T |
set |
1 |
2 |
Knockout hydraulic station |
3.5T |
set |
1 |
3 |
Hydraulic lifting tailgate |
1T |
set |
3 |
4 |
Centralized grease lubrication station |
|
set |
6 |
5 |
|
|
set |
1 |
6 |
|
|
set |
1 |
Ⅲ |
|
|
|
|
1 |
Operating station |
|
|
|
2 |
Software Package |
|
|
|
3 |
PLC |
|
set |
2 |
5 |
Inverter |
|
|
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Contact Person: Mr. Roni
Tel: 13825096163
Fax: 86-10-7777777